Magnum MMG100D Betreibershandbuch Seite 1

Parts manuals available online! www.m-p-llc.comPOWER PRODUCTS LLCDIESEL GENERATOR75MMG75D • MMG100DOPERATING MANUAL

10SAFETY SYMBOL SUMMARYThis equipment has been supplied with numerous safety and operating decals. These decals provide important operating instructio

11SPECIFICATIONS - MMG75DRead this manual carefully before attempting to use this generator. The potential for property damage, personal injury or dea

12SPECIFICATIONS - MMG100DRead this manual carefully before attempting to use this generator. The potential for property damage, personal injury or de

13UNIT DIMENSIONSRead this manual carefully before attempting to use this generator. The potential for property damage, personal injury or death exist

14UNIT SERIAL NUMBER LOCATIONSRefer to the locations illustrated below to find the unit ID tag and VIN tag on your unit. Important information, such a

15COMPONENT LOCATIONSVoltageSelectorSwitch AccessHandleFront HoodLatchEngineExhaustFuel FillOil DrainPortRadiatorDrain PortControlPanel AccessEmergenc

16MAIN CONTROL PANEL FEATURES, STANDARD256791011184312AUTO EXHAUSTFILTER CLEANINGLIMPIEZA AUTOMÁTICADE FILTRO DE ESCAPEAUTOMATISCHEABGASFILTERREINIGUN

171. MAIN CIRCUIT BREAKER: This breaker will disconnect power to the connection lugs (items 10-11). It WILL NOT disconnect power to the convenience ou

18MAGNUM DIGITAL CONTROLLER (MDC)The Magnum Digital Controller (MDC) is an enhanced digital generator controller used to start, stop and monitor the o

19• “AUTO ” Button: Press this button to change from Manual starting mode to Automatic (remote) starting mode.• “ALARM CANCEL” Button: When an alarm

2INTRODUCTIONThis manual provides information and procedures to safely operate and maintain the engine and generator. For your own safety and protecti

20• Oil Pressure: Displays engine oil pressure. The display registers oil pressure between 0-100 psi (0-689 kPa). Normal operating pressure is between

21• “Password” screen: The operator may press the “” or “” buttons on the “DIAGNOSTICS” keypad to move the cursor (>) up or down a list of text.•

22• “DPF Inhib” area: This area will display the “Disabled Regeneration” indicator above the words “DPF Inhib” when auto exhaust filter cleaning is di

23To adjust the output voltage, check the output voltage on the generator display screen. Look at the “L1N” voltage or the “L12” voltage on the displa

24 TO CLOSE THE FRONT HOOD:1. Make sure the skid is free of debris and all personnel are clear of unit. CAUTIONDo not attempt to close the hood from t

25MANUAL STARTING OF THE GENERATOR1. Move the control ON/OFF toggle switch to the “CONTROL ON/I” position.DANGERCARBON MONOXIDE: USING A GENERATOR IND

266. The Running screen will display. Note: It may take a few seconds for the engine to run smoothly and reach its governed operating speed. The 45 se

27“AUTO” (REMOTE) STARTING OF THE GENERATORThe “AUTO” button is used when the generator is started from a location other than the control panel and by

28EXHAUST FILTER CLEANING OPERATIONSWhen enabled, the exhaust filter system goes through an automatic cleaning process known as regeneration. Under no

29MDC CONTROLLER INFORMATION DISPLAYS, FUNCTIONS, AND RESETThe Magnum Digital Controller (MDC) constantly monitors vital generator and engine function

3TABLE OF CONTENTSPageINTRODUCTION ...

30MAGNUM DIGITAL CONTROLLER (MDC) - LIST OF ALARMSShutdown and warning fault conditions and the displayed message are described in the following table

31JOHN DEERE ECU INFORMATION DISPLAYS AND FUNCTIONSThis unit has a John Deere Electronic Engine Control Unit (ECU) which regulates the engine speed (r

32*Note: The Suspect Parameter Number (SPN) is displayed as “FC” on the bottom left of the LCD window. Refer to Figure 1.MDC CONTROLLER – HISTORYThe M

33ADJUSTING THE DISPLAY BACKLIGHTINGThe brightness on the Liquid Crystal Display (LCD) window may be adjusted by the operator whenever the Magnum Digi

343. If the oil level is good, restart the unit and verify the loss of oil pressure. Shut the engine down immediately if the oil pressure value does n

35GENERATOR OUTPUT CONNECTION LUGSThe generator is equipped with connection lugs behind the lug box door located on the lower portion of the control b

36VOLTAGE SELECTOR SWITCHThe voltage selector switch is located on a panel attached to the generator behind the door located next to the fuel tank fil

374-POSITION VOLTAGE SELECTOR SWITCH OPTIONThe optional four position voltage selector switch is located on a panel attached to the generator behind t

38EMERGENCY STOP SWITCHThe generator is equipped with one emergency stop switch, located on the right rear corner of the unit next to the control door

39CUSTOMER CONVENIENCE OUTLETSThe generator is equipped with five convenience outlets. The large outlets are 240/120VAC twist-lock receptacles rated a

4FUEL TRANSFER PUMP OPTION ... 45VISCOUS FAN CLUTCH OPTI

40TRANSFER SWITCHWhen the generator is used as a standby power supply, it must be equipped with a transfer switch which isolates it from the utility’s

41BELT TENSIONJohn Deere engines use two types of belt tensioners: manual and automatic. Adjust the belt using the manual tensioner according to the m

42• Never wash the engine block or fuel tank with a power washer or steam cleaner. Water may enter the cabinet and collect in the generator windings o

43 * Replace primary air cleaner when dust valve restriction indicator gauge shows a vacuum of 25 in. H2O. ** Change the oil and oil filter after the

44LIFTING THE GENERATORA large central lifting eye is located on the top of the generator. The eye is connected to a central lifting frame inside the

45CHECKING GENERATOR DRIVE PLATE TORQUEFollow the procedure below to check the torque of the generator drive plate bolts in accordance with the mainte

46VISCOUS FAN CLUTCH OPTIONThe viscous fan clutch option allows the engine cooling fan to engage at lower speeds, and disengage at higher speeds, incr

47AC WIRING DIAGRAM - 3 POSITION VOLTAGE SELECTOR SWITCHBREAKER240V 50ABRN 240V 50ABREAKER240V 50ABREAKERBLK BLK BLK BLK BRN 5913610 147811121516T5BLK

48AC WIRING DIAGRAM - 4 POSITION VOLTAGE SELECTOR SWITCH OPTIONBRNGRN/YEL 10GA(T7)CT-3L2L3SHUNTL1CT-2CT-1BREAKERGRN/YEL 14GAGRN/YEL 10GAGRN/YEL 10GA(2

49AC WIRING DIAGRAMS FOR OPTIONAL EQUIPMENTCIRCUITBREAKERCAMLOCKPANELGNDL0L1 L3L265872VOLTAGE RELAYH1 H3X2X4 X1X3H2 H4BLK RED POWERRELAYBLKBLKWHTWHTWH

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50DC WIRING DIAGRAMPLUG LOCATIONRPMPINRPM INRPM GNDMAG INMAG REFD+PLUG LOCATIONPOWER + DC+RELAY BOARDD+LOWERE STOPBI17 PIN PLUG (BINARY INPUTS)BO1C1 +

51DC WIRING DIAGRAMS FOR OPTIONAL EQUIPMENTJHDEUTSCH21 PIN CONN-2EDISON PLUG16/3BRNBLUYEL/GRNFANCLUTCHRELAYTOCONTBO7BOTTOMPINE STOPBI16 PIN PLUG (BINA

52WIRING BLOCK DIAGRAM - DEDICATED 12 LEAD GENERATORS OPTIONLOL3 L2 L1TO CONTROL BOXLOL3 L2 L1TO CONTROL BOXLOL3 L2 L1TO CONTROL BOXLOL3 L1TO CONTROL

53TRAILER WIRING DIAGRAMTRAILER PLUGTRAILER PLUGGNGNBKBKYLYLBNBNBNBNWTWTLAMPMARKERAMBERWTWTWTWTAMBERMARKERLAMPBKBKWTWTREDMARKERLAMPBKBKBKBKLAMPMARKERW

54WIRING HARNESS - ELECTRIC BRAKE OPTION90286_D_10.31.12BATTERYBREAKAWAYSWITCHBLUWHT BLKWHT WHTWHTWHTBRAKEBLUBLUBRAKEWHTBLU BLUBLUBLUWHTBRAKEBLUBLUBRA

55SERVICE LOGOIL GRADE AND TYPE: ___________________________ BRAND: ___________________________________COOLANT MIXTURE: ____________________________

REV: BPART NO: 3266803.15.13

6SAFETY NOTESThis is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this

7ENGINE SAFETYInternal combustion engines present special hazards during operation and fueling! Failure to follow the safety guidelines described bel

8TOWING SAFETYTowing a trailer requires care! Both the trailer and vehicle must be in good condition and securely fastened to each other to reduce t

9REPORTING TRAILER SAFETY DEFECTSIf you believe your trailer has a defect which could cause a crash or could cause injury or death, you should immedia